Splitting Saw for pigs

The Frontmatec Autoline split saw splits carcasses quickly, reliably and accurately.

  • High capacity: 750 pig carcasses/hour (when putting the machine in series, the capacity can increase up to 1,500 pig carcasses/hour)
  • Leads to a successful deboning
  • Accurate and reliable cuts based on individual measurements of each pig
  • Fast operation
  • Automatic collection of sawdust and bone splinters - the only machine in the industry with this feature
  • Easy cleaning and maintenance

What is a hog split saw?

A hog split saw is a type of saw specifically designed for cutting pig carcasses into smaller sections or cuts of meat. It is a large, heavy-duty saw with a long, straight blade and is used to split the carcass lengthwise into two halves. The saw blade typically has large teeth with sharp, pointed tips, which are designed to easily cut through tough meat and bone.


Hog split saws are commonly used in meat processing plants and other food-related industries and are an important tool for meat cutters and processors who need to cut large pig carcasses quickly and efficiently into smaller, more manageable pieces.


An automatic hog split saw is a type of carcass splitting saw that is designed to operate automatically, without the need for manual input from an operator. These saws are typically used in meat processing facilities and other large-scale operations, where speed and efficiency are key factors in the production process.


An automatic hog split saw typically uses advanced technology, such as sensors, cameras, and computer systems, to detect the shape and size of the carcass, and to automatically adjust the position and angle of the saw blade to make precise cuts. These saws are often equipped with safety features such as emergency stop buttons, guards, and sensors to prevent accidents.


In addition to their speed and precision, automatic hog split saws are also designed to improve worker safety and reduce the risk of repetitive strain injuries, as they eliminate the need for workers to manually operate heavy, vibrating saws for extended periods of time.


 


Benefits of an automatic beef splitting saw


Here are some potential benefits of using an automatic hog splitting saw:



  • Increased Efficiency: An automatic hog splitting saw can help to increase efficiency by reducing the amount of time and labor required to process carcasses. The saw can make precise cuts quickly and consistently, which can save time and improve productivity.

  • Improved Precision: Automatic hog splitting saws use advanced technology to detect the shape and size of the carcass and adjust the position and angle of the saw blade accordingly. This ensures precise cuts that are consistent in size and shape, which can help to reduce waste and increase yield.

  • Enhanced Safety: Automatic splitting saws are equipped with safety features such as emergency stop buttons, guards, and sensors to prevent accidents. By eliminating the need for workers to manually operate heavy, vibrating saws, these saws can reduce the risk of repetitive strain injuries and other safety hazards.

  • Consistency: The use of an automatic splitting saw can help to ensure consistent, high-quality cuts of meat. This can help to improve customer satisfaction and reduce the likelihood of complaints or returns.

  • Cost Savings: By reducing the amount of time and labor required to process pig carcasses, an automatic splitting saw can help to reduce costs and increase profitability.

  • Increased Productivity: Automatic hog splitting saws can process a greater volume of meat than manual saws, which can help to increase productivity and output.

  • Reduced Waste: By making precise cuts and minimizing the amount of bone and other waste, an automatic splitting saw can help to reduce waste and increase yield, which can help to improve profitability.


 


Overall, automatic splitting saws are an important tool in the meat processing industry, as they help to increase efficiency, productivity, and safety, while also ensuring consistent, high-quality cuts of meat.


 


Frontmatec offers an automatic hog splitting saw at a high speed


The technology behind the Frontmatec Autoline splitting saw gives the most accurate and consistent result in the industry for loin yield, crucial for successful automatic deboning.


In one automated process, the splitting saw cuts through the spine. The splitting saw is equipped with an internal guide and back rollers, resulting in the highest accuracy and consistency on the market, which is important to subsequent operations, for example, automatic deboning.


The splitting saw can process carcasses with or without heads, back-finned or not. A version for splitting sow carcasses is also an option.


 


The Autoline Splitting Saw APS7


The Frontmatec Autoline splitting saw APS7 ensures uniform processing, accuracy, and high-quality products. With the Autoline splitting saw, continuous operation on the dressing line conveyor is maintained, as the Autoline machines are synchronized with the main line conveyor; so, while carcasses by drop fingers are pulled forward, fixation and processing are performed. The Autoline concept is a dynamic concept, as multiple Autoline machines can be fitted along the main conveyor of the slaughter line. The Autoline machines are all “plug and play” and can operate in any type of new or existing slaughter lines.


To ensure high hygiene levels, as well as easy and efficient cleaning, the machine consists of stainless steel. To eliminate bacteria transfer, the tools, while returning to the starting position, are hot-cold flushed after each operation.


The Autoline splitting saw is CE approved and designed to meet the strictest demand on health and safety.


Why the Autoline Splitting Saw?


The Autoline Splitting saw has a high capacity, capable of processing 750 hog carcasses per hour. When machines are linked in series, the capacity can increase up to 1,500 carcasses per hour. This high capacity creates a successful deboning process with accurate and reliable cuts based on individual measurements of each pig. The machine operates quickly and includes an automatic collection of sawdust and bone splinters – a unique feature in the industry. Furthermore, the machine is designed for easy cleaning and maintenance.


Benefits of the Autoline Splitting Saw



  • Homogeneous processing and high quality

  • carcasses with fixation

  • High hygiene level with automatic flushing of tools

  • after each operation

  • Easy operation and troubleshooting with uniform

  • user-friendly operator panels on the Autoline

  • machines

  • Transfer of measured values between the Autoline

  • machines in the slaughter line

  • The Frontmatec software interfaces with all types of

  • monitoring systems

  • Minimization of overall noise level in the slaughter

  • line by external motor systems


 


Why invest in a carcass splitting saw


Investing in a carcass splitting saw from Frontmatec can offer a range of benefits to meat processing facilities, including:



  • Increased Efficiency: Frontmatec's carcass splitting saws are designed to operate quickly and efficiently, which can help to increase productivity and reduce processing time. This can help facilities to process more carcasses in less time, improving output and profitability.

  • Improved Yield: The carcass splitting saws from Frontmatec are designed to make precise cuts, which can help to reduce waste and increase yield. This can result in more high-quality meat being produced from each carcass, improving profitability, and reducing costs.

  • Enhanced Safety: Frontmatec's carcass splitting saws are equipped with safety features such as guards, sensors, and emergency stop buttons, which can help to reduce the risk of accidents and injuries in the workplace. This can improve worker safety and reduce liability for the facility.

  • Consistent Cuts: Frontmatec's carcass splitting saws are designed to make consistent cuts, which can help to improve the quality and consistency of the meat produced. This can lead to increased customer satisfaction and repeat business.

  • Easy Maintenance: Frontmatec's carcass splitting saws are designed for easy maintenance, which can help to reduce downtime and improve overall efficiency. This can result in fewer repair costs and improved profitability.


 


Overall, investing in a hog splitting saw from Frontmatec can help to improve efficiency, yield, safety, consistency, and maintenance, resulting in improved profitability and competitiveness for meat processing facilities.


 


Want to hear more about an automatic splitting saw?


At Frontmatec, we understand the importance of having the right equipment to ensure a successful pork processing operation. That's why we're happy to help pork processing plants find the perfect hog splitting saw for their needs. With years of experience in the industry, we have a deep understanding of the unique challenges faced by meat processing facilities and we are experts in the field.


Our team is dedicated to helping our customers find the right solutions to improve their operations and profitability. Whether you're looking to increase efficiency, improve yield, or enhance safety, we have a wide range of carcass splitting saws that can meet your needs.


 


If you're interested in learning more about our hog splitting saws, we encourage you to get in touch with us. Our team is always happy to answer any questions you may have and help you find the perfect solution for your facility. We can walk you through the features of our saws, discuss pricing and financing options, and help you make an informed decision about which saw is right for your operation.


At Frontmatec, we're committed to providing our customers with the highest level of service and support. Contact us today to learn more about how we can help you find the perfect hog splitting saw for your facility.

Want to know more?

Media & Downloads

Want more in-depth information? Here you can access more detailed documents and files – simply click on the information you need and download it for further use.

Request a quote - Autoline Split Saw APS7

 

We will be pleased to provide you with a quote. Simply fill in the request form below and you will be contacted by a Frontmatec sales representative as soon as possible.
Mandatory fields are marked with * - we need the information to process your request. Please use the message field if you have questions or need additional information.

 

 

* Mandatory field

Related Products

Pork solutions

Leaf Lard Loosener

Reduce the heavy strain of loosening the leaf fat while increasing the line hygiene levels and improving the leaf fat quality.

Pork solutions

Back Finner APF7

The Autoline back finner APF7 greatly improves yields with an additional gain of 200-300 g/7-10.5 oz loin and neck fillet meat per carcass.

Pork solutions

Steam Vacuum Handle

The steam vacuum handle considerably reduces the risk of cross contamination, thus improving the overall line hygiene.

Service Solutions

Service Agreement

Tailor made contract that increases your profit and improves your yield.

Related Software Solutions

Competencies

Food Processing Software

Our Food Processing Software will allow you to track your raw materials to finished goods and give you an overview of your current condition.

Competencies

PLC & HMI

We solve everything within PLC and HMI technology, ranging from small single machine controls, to large complex and redundant solutions.

Meat Solutions

Performance Monitoring

Get direct, real-time data relating to major key performance indicators such as yield, throughput, downtime, quality and efficiency.

Meat Solutions

Traceability

Track any food, feed, food-producing animal or substance that will be used for consumption, through all stages of production.

Frontmatec -
who we are

Frontmatec develops automation solutions for industries such as the red meat industry, manufacturing and the utility industry.

Career opportunities at Frontmatec

Whether you are newly graduated or an experienced professional, Frontmatec offers exciting career opportunities.

Worldwide
locations

With operations in Europe, the Americas and Asia, we serve customers all over the world. Find us here.

Meet us
at exhibitions

Want to know more about the latest developments, insights and trends? Meet us at events all over the world.